Practical Product Development

4.5 (3)

·

12 Weeks

·

Cohort-based Course

Master the Product Development Process from Concept to Manufacturable Prototype in this Project-Based Course led by Industry Professionals

Powered by Practical Experience From

Additive Engineering
Bayard Design
Cal Poly
Penn
MIT research group

Course overview

Bridge the Gap between Academic Theory and Industry Practice in 12 Weeks

This intensive, project-based course teaches the valuable product development skills that employers expect but universities skip over.


Through hands-on projects, live workshops, and design reviews with expert mentorship, you'll build a portfolio-ready product while mastering the real-world engineering process.


--- What makes this course different? ---


Learn by Doing - Start with a live product teardown on Day 1, then design and build your own functional product from concept to manufacturing-ready prototype.


Industry-Focused Skills - Master DFM for injection molding, sheet metal, and assembly. Snap fit design, enclosure engineering, and cost optimization - the skills that actually land jobs.


Professional Mentorship - Work directly with engineers who've shipped real products. Get personalized feedback through design reviews, not just lectures.


Career Acceleration - Dedicated portfolio development and interview prep. Learn to present your work like a professional, not a student.


Key Modules Include:

✅ Reverse engineering and teardown analysis

✅ Mechanical design fundamentals: snaps, enclosures, mounting

✅ Design for manufacturing (DFM) and assembly (DFA)

✅ Failure analysis and reliability testing

✅ Cost engineering and BOM development

✅ Portfolio creation and interview preparation


⬇️ See Full Syllabus Below ⬇️

Who is this course for

01

Early-Mid Career Engineering professionals that want to level up by getting their hands dirty and building a strong portfolio of projects

02

Students looking to accelerate their career, differentiate themself in a competitive job market, and land an internship or entry level job

03

Entrepreneurs and Freelancers looking to develop engineering, manufacturing, design skills to bring advanced products to market.

04

Technicians and Operators who run machines daily, but want to design products, not just make parts. Get ready to level up your career!

Prerequisites

  • Basic CAD Experience (Associate Certification Recommended)

    We will be using professional CAD software such as Solidworks, Fusion, or Onshape during this course

  • Basic 3D Printing Experience (Bambu A1 Mini+ Recommended)

    You have designed and 3D printed parts on an FDM printer before. You will need easy access to at least a 3D printer during this course

What you’ll get out of this course

Create a Professional Project Portfolio and Showcase your Product Development Journey

Showcase a collection of work you are proud of which will set you apart in your job search 🎯🔍

Accelerate Your Career in the Product Development Industry

Fill in the gaps of what you didn't learn in school, and advance your career 🚀

Design, Engineer, and Bring To Market your own Physical Product

Build the practical skills and knowledge to develop products 0-1 with confidence 💪

What’s included

Live sessions

Learn directly from your instructors in a real-time, interactive format.

Lifetime Access

Go back to course content and recordings whenever you need to.

Certificate of Completion

Share your new skills with your employer or on LinkedIn.

Interview Preparation From Industry Veterans

Learn how to present your technical skills and project portfolio in interviews from professionals who've hired and led engineering teams.

Build a Network of Engineers, Designers, and Entrepreneurs

Design reviews with industry experts, weekly office hours with your instructors, get/provide peer feedback in the Discord community! 👥🗣️

Maven Guarantee

This course is backed by the Maven Guarantee. Students are eligible for a full refund up until the halfway point of the course.

Course syllabus

30 live sessions • 2 lessons • 12 projects

Week 1

Jun 17—Jun 22

    Jun

    20

    Optional: PPD Office Hour #1

    Fri 6/205:00 PM—6:00 PM (UTC)
    Optional

    Reverse Engineering

    • Jun

      18

      Lecture 1: Live Teardown - Reverse Engineering In Action

      Wed 6/1812:30 AM—1:30 AM (UTC)
    • Jun

      20

      Lecture 2 Problem Definition

      Fri 6/2012:30 AM—1:30 AM (UTC)
    1 more item

Week 2

Jun 23—Jun 29

    Planning, Sketching, Design Visualization

    • Jun

      27

      Lecture 4: Communication through Sketching, Visualization, and Design

      Fri 6/2712:30 AM—1:30 AM (UTC)
    • Jun

      25

      Lecture 3: Project Planning

      Wed 6/2512:30 AM—1:30 AM (UTC)
    1 more item

Week 3

Jun 30—Jul 6

    Jul

    1

    Optional: PPD Office Hour #3

    Tue 7/112:30 AM—1:30 AM (UTC)
    Optional

    Jul

    1

    Guest Lecture TBD

    Tue 7/111:00 PM—12:00 AM (UTC)

    Module 3: Design and Concept Development

    1 item

    Bonus: Generative AI Tools for Design

    2 items

Week 4

Jul 7—Jul 13

    Jul

    8

    Optional: PPD Office Hour #4

    Tue 7/812:30 AM—1:30 AM (UTC)
    Optional

    Prototyping: High & Low Fidelity

    • Jul

      9

      Lecture 5: Prototyping - Low Fidelity & High Fidelity

      Wed 7/912:30 AM—1:30 AM (UTC)
      Optional

    CAD Strategies and Tactics

    • Jul

      11

      Lecture 6: CAD Best Practices and Material Selection

      Fri 7/1112:30 AM—1:30 AM (UTC)
    1 more item

Week 5

Jul 14—Jul 20

    Jul

    17

    Optional: PPD Office Hour #6

    Thu 7/1712:30 AM—1:30 AM (UTC)
    Optional

    Design for Manufacturing and Assembly

    • Jul

      17

      Lecture 8: Snaps, Enclosures, and Mates

      Thu 7/1711:00 PM—12:00 AM (UTC)
    • Jul

      15

      Lecture 7 Design for Assembly and Serviceability

      Tue 7/1511:00 PM—12:00 AM (UTC)
    1 more item

Week 6

Jul 21—Jul 27

    Jul

    23

    Optional: PPD Office Hour #8

    Wed 7/2310:00 PM—11:00 PM (UTC)
    Optional

    Jul

    25

    Live Feedback

    Fri 7/2512:00 AM—1:00 AM (UTC)
    Optional

    Catch Up Week

    1 item

    Jul

    23

    Guest Lecture

    Wed 7/2312:00 AM—1:00 AM (UTC)

Week 7

Jul 28—Aug 3

    Design for Sheet Metal & Injection Molding

    • Jul

      29

      Lecture 9: Design for Manufacturing - Injection Molding & Sheet Metal

      Tue 7/2911:00 PM—12:00 AM (UTC)

    Cost Engineering and Design Economics

    • Aug

      1

      Lecture 10: Cost Engineering and Design Economics

      Fri 8/112:30 AM—1:30 AM (UTC)
    1 more item

Week 8

Aug 4—Aug 10

    Aug

    5

    Optional: Office Hours #10

    Tue 8/512:30 AM—1:30 AM (UTC)
    Optional

    Failure Methods

    • Aug

      7

      Lecture 11: Failure Methods of Consumer Products

      Thu 8/712:30 AM—1:30 AM (UTC)
    1 more item

    Design for Reliability and Durability

    • Aug

      7

      Lecture 12: Reliability and Durability Design/Testing

      Thu 8/711:00 PM—12:00 AM (UTC)

Week 9

Aug 11—Aug 17

    Aug

    14

    Guest Lecture TBD

    Thu 8/1412:00 AM—1:00 AM (UTC)

    Product Testing

    1 item

    Aug

    13

    Live Feedback #1

    Wed 8/1312:00 AM—1:00 AM (UTC)

    Aug

    15

    Live Feedback #2

    Fri 8/1512:00 AM—1:00 AM (UTC)
    Optional

Week 10

Aug 18—Aug 24

    Aug

    19

    Office Hours

    Tue 8/1912:30 AM—1:30 AM (UTC)

    Aug

    22

    Lecture 14: Portfolio Design & Interview Prep

    Fri 8/2212:00 AM—1:00 AM (UTC)

    Portfolio Development

    2 items

    Testing/Validation Methods

    • Aug

      19

      Lecture 13: Testing and Validation Methods

      Tue 8/1911:00 PM—12:00 AM (UTC)
    1 more item

Week 11

Aug 25—Aug 31

    Aug

    28

    PPD Portfolio Presentations Day 1

    Thu 8/2812:30 AM—1:30 AM (UTC)

    Aug

    29

    PPD Portfolio Presentations Day 2

    Fri 8/295:00 PM—6:00 PM (UTC)

    Aug

    29

    Guest Lecture

    Fri 8/2912:00 AM—1:00 AM (UTC)

Week 12

Sep 1—Sep 7
    Nothing scheduled for this week

Course Schedule

5-10 Hours Per Week Time Commitment

  • Live Lectures and Design Reviews (2h/wk Recorded)

    Tues/Thurs at 8:30pm ET (5:30pm Pacific)

    Join for a live and interactive Q&A section after a 30-45min main lecture

  • Practical Project Deliverables

    3-6hrs/wk (on your own)

    Learn new skills from our lectures by applying them right away on real-world tasks and projects.


    You will develop your own product during this course following our structured product development process.

  • Regular Office Hours

    Mon, Wed, Sat, Sun

    Weekdays from 8:30pm-9:30pm Eastern (5:30pm-6:30pm Pacific)

    Weekends on Saturday and Sundays (Exact Times TBD)


    Instructors and TA's will help answer any questions you might have.

    Join for personalized project feedback and advice.

  • Optional Networking/Hangout Sessions

    Exact Times TBD

    Build up a professional network of passionate engineers, designers, and entrepreneurs!

  • Bonus Guest Lectures

    Exact Times TBD

Stay In The Loop

Sign up to be the first to know about course updates.

4.5 (3)

What Past Students Are Saying

        The course was exactly the right length and gave me the peer pressure I needed to finish my project. Without this course, I would not have completed my Automata watch. The lectures were the most valuable part - getting real-world experience from actual engineers who are getting paid to solve problems. That's what made it worth it!
Joshua Hinman

Joshua Hinman

MRB Engineer, Aerospace Machinist, and Founder of CT3D
        I joined this course expecting to spend the summer learning design skills as a side project. Six months later, my coursework became a real business with a $9,000 contract and over a dozen machines deployed at a military base, laundromats, and grocery stores.
Michael Hennessy

Michael Hennessy

Business Student → Hardware Startup Co-Founder
        This course taught me how to create a portfolios that showcase process, not just results. The weekly design reviews and peer feedback were invaluable for expanding my thinking. There is nothing else like this course, I think it is really needed, and I enjoyed it so much that am coming back to help as a TA for Cohort 2.
Nimeesh Rahate

Nimeesh Rahate

Product Engineer at Teal Bio
        This bootcamp was the perfect complement to my mechanical engineering background. It helped me understand the entire product development process and gave me practical experience with prototyping and DFM/DFA principles.
Aidan Pulaski

Aidan Pulaski

Mechanical Design Engineer - Teradyne

Student Project Showcase: Automata Watch

Designed by Josh Hinman, CT3D LLC

Designed by Josh Hinman, CT3D LLC

Free resource

Preview Shivam's Lecture on Product Design

Want to level up your product design skills like Josh did?

Get Link to Youtube Video:

Mr. Turtle - Automated Detergent Dispenser

Developed by Michael Hennessey and Colin Brown - Hardware Startup Entrepreneurs, Cal Poly Grads

Developed by Michael Hennessey and Colin Brown - Hardware Startup Entrepreneurs, Cal Poly Grads

Key Holder

From Initial Concept to Refined Prototype by Nimeesh Rahate

From Initial Concept to Refined Prototype by Nimeesh Rahate

Meet Your Instructors

Shivam Dehinwal

Shivam Dehinwal

Senior Mechanical Design Engineer

Designed and developed numerous products from sketch to production, ranging from energy storage systems to a hardware product for Google's internal use.


Taking concepts from sketches to production and wearing different hats throughout the process is what keeps me going.


🔗 https://www.linkedin.com/in/dehinwalshivam/

👀 (See Featured Section for Project Portfolio)

Matt DeRemer

Matt DeRemer

Founder and Chief Engineer at Bayard Design

25+ years of product design experience with at least 16 million products in homes, hospitals and vehicles worldwide


Has given talks for FORGE, M2D2, MassMEP and BosRIG on Product Development Strategies


Specialties: Medical/Consumer/IoT/CleanTech products


🔗 https://www.linkedin.com/in/mderemer/

👀 https://www.bayarddesign.com/portfolio/

Cris Sion

Cris Sion

R&D Design Engineer

Product Development Engineer with significant experience in R&D and production manufacturing environments.


Founded Additive Engineering, a product development firm which helps entrepreneurs develop functional prototypes.


🔗 https://www.linkedin.com/in/cvsion/

👀 https://additiveengineering.com/3d-printing/

A pattern of wavy dots

Join an upcoming cohort

Practical Product Development

Cohort 2

$995

Dates

June 18—Sep 7, 2025

Application Deadline

June 13, 2025

Frequently Asked Questions

A pattern of wavy dots

Join an upcoming cohort

Practical Product Development

Cohort 2

$995

Dates

June 18—Sep 7, 2025

Application Deadline

June 13, 2025

$995

4.5 (3)

·

12 Weeks